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 Polygon and Slot machining
 Gear cutting
 Pointing
 Shifterstops
 Deburring
 Platform 160
 M 160-R/L
 V 160-R/L
 A 160-R/L
 H 160-R/L
 Platform 240
 VA 240-R/L
 VM 240-R/L
 DA 240-R/L
 DM 240-R/L
 DV 240-R/L
 AH 240-R/L
 A 240-R/L CNC
 Platform 320
 VA 320-R/L Twin
 DA 320-R/L Twin
 DM 320-R/L Twin
 VM 320-R/L Twin
 AH 320-R/L Twin
 AH 320-R/L CNC
 VA 320-R/L CNC
 Platform ZEM
 Automatic gearbox
 Manual gearbox
 Motorcycle gearbox
 Other Applications
 Videos / Animations
 Downloads
 
 
Polygon and Slot machining
 
Gear cutting
 
Pointing
 
Shifterstops
 
Deburring
 

Shifterstops

 
For the Shifterstop process, a horizontal milling spindle is synchronised with the workpiece spindle mounted in the same horizontal plane and plunged into the tooth space without contacting the sides. By a linear axis adjustment, the cutting edge of the tool is sent to the full cutting depth in the gear tooth root. The tooth flank passes through a contour path whilst being machined from tooth root to tip by the cutter which is running in the same rotative direction. The profile, is therefore free programmable. After a change in the turning direction, the workpiece and tool complete the process on the second flank.
 
The advantage of these processes are:
  • Cutting tool stability
  • Tool sweep path lies outside of the material
    - No troublesome burr development in tooth root
    - Dry Process
    - Involute profile form

    Application areas:
    • Automotive
    • Subsupplier industry
  Enquiry

Videos / Animations

Shifterstops outside Zoom   Download MPEG Video (1.00 MB)
Play with Windows Media Player

Shifterstops inside animation   Download MPEG Video (5.27 MB)
Play with Windows Media Player
Download REAL Video (1.30 MB)
Play with Realplayer
Shifterstops inside complete   Download MPEG Video (10.9 MB)
Play with Windows Media Player
Download REAL Video (1.87 MB)
Play with Realplayer

Application example

Manual gearbox: Synchro sleeve   Manual gearbox: Synchro sleeve
  To the Profilator
  Further Applications


shifterstop tool   shifterstop tool
  To the Profilator